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HALmachine

lead free hot air leveling machine HAL machine

Lead free HAL Machine

000.6

 

 

 

 

 

 

 

 

 

 

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2,       Wiring Diagram

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Power switch

 

 

 

 

 

Tin tank

Stir

Hot-air Air switch

 

 

 

 

 

 

 

 

 

 

 

Power adjuster

 

 

 

 

 

Frequency

Converter

For stir

 

 

 

 

 

 

 

 

 

Temp.

Controller

relay

Currect meter

DC power

PLC

AC Contacter

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Alarm for clean air-knife

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The introduction of electric appliance

1, The heating mode: use the temperature controller to control the power regulator, and the closer to the set value of the thermostat, the smaller the current, the more accurately the temperature is controlled.

2, The stirring motor is controlled by frequency converter

3, With electric power collection

4, With over-temperature alarm, low-voltage alarm and alarm for cleaning the air cutter

 

the structure of the aerodynamic

1666259061830

 

 

 

 

 

 

 

 

the instructions for the aerodynamic

 

1, It uses parts from MP, PARKER and other manufacturers to make sure it is reliability and owns a long service life.

 

2, Pneumatic oiler uses MPs lubrication system to ensure the parts are not easily damaged

 

 

Lifting structure

1666260778553

 

 

 

Extended cushioning design for cylinder to make its upper and lower amplitude small

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The instructions for heating solder tank

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All the heater are from Taiwan, which make sure it owns long service life, at least 3 years.

The solder tank is heated separately from the top to the bottom, which ensures that the tank will not be deformed.

The solder discharge gate owns a heating design to ensure the convenience of solder discharge

 

Feature:

The heating speed of the machine is fast, and the preheating can be completed in 80 to 120 minutes

Two-stage exhaust system makes the operation safe and hygiene

The combination of front-lift type and all open type air cutter ensure the interior of the solder tank is easy to maintain and clean

It is easy to adjust the air cutter and fit the requirement of the SMT.

The movable guide rail makes it moves quickly and easily

The special design of solder discharge gate makes it easily and safely to discharge solder

Add a baffle in the solder tank can make sure the solder slag do not overflow and rebound

The pressure is adjusted by pressure valve

The hot-air-box is connected with the solder tank, which can save space, exchange temperature and save energy

Upper air draft opening is directly above the cabinet, it can efficiently drain the air away

The lifting structure adopts

the folding type of cylinder belt, and the speed can be adjusted up to 0.7s/m. It is maintained externally, which makes maintenance easy and clean

The solder and air cutter adopts SUS316, which is resistant to corrosion. The shell of the solder adopts SUS304, which makes it strong and durable.

The touch screen can adjust the air cutter pressure and lifting speed

The solder tank and the stirrer is heated separately from the top to the bottom. And it uses PLC and SCR to control the temperature, which makes temperature stable, reduce the fire rate, after switch off the machine, remained temperature had few possibility to over temperature, so solder materials statement change very less, impurity get less, save solder materials cost, improve quality, increase quality

 

The method of clamping the board contains two ways, manual and automatic way, switch freely

 

Function of Lubrication Valve for Pneumatic parts can prevent lubrication failure. If there is a lubrication failure, there will be an alarm.

 

The oil storage tank is made of PC , which is not easy to damage. And it dose not need to turn off the air pressure to add oil. There has a oil level inspection, which makes oil storage tank can be replenished at any time

Using touch screen to control the rising speed of temperature

 

The machine has the functions of over temperature alarm and alarm sound

 

 

The air cutter pressure testing device can be obseve the status of the equipment at any time

 

Through date acquisition, the temperature of solder tank and stirrer and the air, the speed of rising and

 

falling, the pressure of air can be collected, which makes it easy to manage

 

The equipment has the interface of reserved link robot, which can realize automatic loading and unloading.

 

The heater has current detection and alarm function

 

The air cutter unit has guide rail to help it working, which makes PCB stable and the surface smooth


 

Bottom air output tin waste, oil waste separate drawer 

1666260778553

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

細部-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

process capability

1,Working PNL Size(50~100m/m) Minimum, (610*710m/m) Maximum

P.C.B Final ThicknessStandard Range 0.8~3.0m/m(Exceeding over Standard Range of 0.4~0.7m/m and 3.0~5.0m/m need to buy a specific/dedicated guide rail)

2, Solder Thickness Range on PAD40~1000µ” (BGA.SMT. Square PAD. Rectangle PAD. Round PAD. Circle PAD. Guard Holes. Fiducial Mark. Screw Fixed/Tool Holes due to the size of PAD area will cause to solder cohesive ability happened with thicker alteration)

3, Solder Thickness in Interior Hole Wall0.2~1.0mil (If you demand thinner solder thickness in Interior Hole Wall so that it cannot be asked too thicker solder thickness on PAD)

4, Minimum Hole Diameter0.2m/m (Regarding of paying more attention for minimum hole effect so that it cannot asked too thicker solder thickness on PAD)

5, The Hole of Aspect RatioStandard Value 8:1 (The value of Aspect Ratio is bigger, .the size of PAD area will be more bigger so that the solder thickness will also be more thinner).

6, The Capacity of Solder TankLead Free of Soldering Materials 1000 Kg

The Temperature of Solder TankStandard Range 250~280, (Exceeding over Standard Range easily caused to Flux burning )

7, The Temperature of Mixing TankPlease refer to see attached with Solder Tank Requirements

8, The Temperature of Air-Blade280~350 (The Temperature of Heating Cabinet 500)

9, The Pressure(Stress) of Air-Blade2~5.5/2 (Accompany with lifting speed to follow up solder thickness requestalso should match with air-blade pressure to adjust)

10, The Air Pressure of Basic Demand7~8.5/2 (It should origin from stable pressure all the timethe pressure become bigger, the quality would be more better).

11, The Capacity of Production3~6 Working Panels/Minute (According to P.C.B Area, Final Thickness; PCB Area is bigger, Final Thickness is more thicker so that the solder amount become to a few)

12, Immersing Solder(Tin) TimeAdjustable (Standard time 3~20 secondsDepend to Solder Tank Temperature with high/lower, The thinner or thicker PCB board, The heavy copper thickness accompanied with various conditions of immersing solder time)

13, Hot Air Spray of Leveling TimeAdjustable (According to PAD size of Solder Thickness and Solder Thickness of The Hole Wallmatch with Up-Lifting Speed to adjust it)

14, Up-Lifting SpeedAdjustable (0.6~2 seconds/m2) Depend on Solder Thickness, PCB Final Thickness and Leveling, also match with Air-Blade Pressure to adjust it

15, The Soldering Ability of BGABGA dimension must be above 0.2m/mit also depends on The Plating Copper Density. Solder-mask of Processing Condition. Air Humidity. Flux Wetting. Soldering Material Ingredients. The Final Thickness. The PCB Area. Immersing Time to set up

16, The VoltageThree-Phase-Five-Wire System of Power Supply (Follow up the Client of Local Voltage).

17.       The Total of Power Supply Consumption76 KW

 

 

 

 

 

 

Part list of HAL machine

 

 

Name

 

Type

 

Quantity

 

Brand

 

 

Air circuit-breaker

160A 100A 60A

4

 

Taiwan Shihlin

Taiwan

 

AC contactor

ST-50   ST-65

6

 

Mitsubishi

Japan

 

Three gear switch

 

1

 

Schneider Electric SA

France

 

Starting switch

 

2

施耐德

Schneider Electric SA

France

 

Relay

 

 

施耐德

Schneider Electric SA

France

 

 

Filter

BF6A400-16E3

1

美國MP

U.S. MP

美國

America

 

Pressure regulating valve

PR180—12

2

美國MP

U.S.MP

美國

America

 

Oil lubricator

72002104B-C

1

美國MP

U.S. MP

美國

America

 

Snifting valve

4222 50 48 20

1

美國派克

Parker

美國

America

 

Solenoid valve of lower air vent and automatic clamp

BM520

3

台灣新恭

SHAKO

Taiwan

 

Automatic cylinder

20*75

1

台灣油順

Taiwan Youshun

台灣

Taiwan of China

 

Cylinder of lower air vent

20*75

1

台灣油順

Taiwan Youshun

台灣

Taiwan of China

 

Touch screen

PFXET6500WAD

1

PROFACE

中国

China

PLC

FX3GE-40MT/ES

1

三菱

Mitsubishi 

Japan

 

Transducer

FR-CS84-022-60

1

三菱

Mitsubishi

Japan

 

Stirring motor

12HP

1

台湾东元

TECO

Taiwan

 

Current regulator

EPS3-40

4

阳明

YangMing

台湾

Taiwan of China

 

 

 

Current regulator

EPS3-60

1

陽明

YangMing

台灣

Taiwan of China

 

The power of the solder tank and stirring heater

48KW

 

正昇

DongGuan Zhengsheng

台湾

Taiwan of China

 

Air heater

32KW

 

正昇

DongGuan Zhengsheng

台湾

Taiwan of China

SUS316L

Air cutter SUS316L

749mmL

1

正昇

DongGuan Zhengsheng

台湾

Taiwan of China

 

Titanium alloy guide rail

3.0V*9*1250L+300L

1

正升

DongGuan Zhengsheng

中国

China

Tianim alloy clamp

460mmL*90mmD*8mmH

1

正升

DongGuan Zhengsheng

中國

China

 

Temperature sensor

35mm

3

神港

ShenGang

台湾

Taiwan of China